Suzhou Meikele Plate Printing Co., Ltd. was founded in 1998. The company is located in the south of Suzhou Industrial Park, covering an area of â€‹â€‹11,800 square meters. It mainly produces various color packaging, hardcover paperback books, pictures, samples and so on. The evaluation of the PiD-5000 intelligent development system of Wangchang Machinery Industry (Kunshan) Co., Ltd. was carried out in Suzhou Meikele Printing and Printing Co., Ltd.
PiD-5000 intelligent development system has outstanding performance
The PiD-5000 development system plate processor is the fist product of Wangchang Machinery Industry (Kunshan) Co., Ltd. Through real-time monitoring and comprehensive analysis of the pH value, conductivity, external temperature difference, CO2 concentration, and plate area of â€‹â€‹the developer, the PiD value of the developer is calculated, and the developer is intelligently supplemented according to the value. , so that the quality of publication is stable for a long time.
After the PiD-5000 developing system plate processor was installed, the stability of the syrup in the developing tank was effectively controlled. Then, can the developer that overflows be reused? The test found that the developing performance of the developer overflowed by the PicD-5000 developing system plater was almost the same as that of the developing solution in the developing tank, and also had the developing ability. PiD-5000 intelligent developing system plug-in upgrade kit group and replenishing liquid recovery device connect the syrup overflow pipe to the filter device, and after the overflow syrup passes through the filter device, the residue is adsorbed, and the pure syrup returns to the syrup in time. In the refill tank, the PiD-5000 intelligent developing system controls the replenishment of the syrup to maintain the proper concentration of the syrup in the developing tank. When the syrup of the refilling tank can no longer maintain the concentration of the syrup in the developing tank, the PiD-5000 intelligent developing system will An alarm is issued to prompt the user to replace the next tank of replenisher. Fig. 1 is a schematic view showing changes in developer concentration. The PiD-5000 intelligent development system can effectively increase the usage rate of the developer and further reduce the discharge of waste liquid.
Evaluation data is a strong proof
This evaluation is from June 17, 2014 to July 24, 2014. The PiD-5000 development system processor of this evaluation is equipped with the PiD-5000 intelligent development system external upgrade kit and replenishing liquid recovery device. The materials and equipment used for the specific evaluation are shown in Table 1.
Table 1 Materials and equipment used in the assessment
During the evaluation process, relevant technicians of Suzhou Meikele Printing and Printing Co., Ltd. made detailed records on development time, development temperature, number of publications, dosage of replenishing liquid, and quality of publication. The specific situation is shown in Table 2.
Table 2 record of the situation
In 38 days of use, the company published a total of 3,188 open editions, using 7 barrels of replenishing solution, and an average of 455 sheets of replenishing solution per barrel. The use process is free of waste and the plate quality is stable. Prior to this, the company's publishing volume is no different from the current one, but about 1 barrel of replenishing liquid is used every day, which is more expensive than the current replenishing liquid. At the same time, the company's publishing quality has improved significantly with the PiD-5000 intelligent development system.
It can be seen that the PiD-5000 intelligent developing system can accurately control the stability of the developing solution, ensure the developing quality, prolong the service life of the syrup, reduce the number of medicinal water replacements, and maximize the utilization of the developing solution through the replenishing liquid recovery device. Under the premise of ensuring the development quality, the amount of developer is greatly saved, and the discharge of waste liquid is reduced.
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